Tuned In
- Episódios
- 375
- Publicação
- quinzenal
- Último episódio
- 4 nov 2026
Sobre o podcast
High Performance Academy Presents: Tuned In. A podcast interviewing influential people from around the world at the top of their respected fields. Covering topics such as Tuning, CAD, Performance Engine Building, Automotive/Motorsport Wiring, Data Analysis, Driver Coaching/Training, Motorsport Fabrication and Car Setup.
Episódios 375
174: The Future of Custom Car Building?
What happens when you combine a classic Porsche 356 with a modern 718 Boxster? For Peter Lamb from Melomotive, it's an ambitious restomod project blending vintage styling with modern performance. Drawing …
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What happens when you combine a classic Porsche 356 with a modern 718 Boxster? For Peter Lamb from Melomotive, it's an ambitious restomod project blending vintage styling with modern performance. Drawing on decades of experience building concept cars, Peter is using traditional craftsmanship and cutting-edge technology to create a truly one-of-a-kind Porsche.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Peter shares his journey from modifying mini trucks to working in Holden's concept car development team. We explore how concept cars are created, from initial sketches and clay modelling to 3D scanning, CNC machining and composite body panels, and why traditional hands-on techniques still have a place in modern automotive design.
We dive into the art of coachbuilding and vehicle restoration, covering sheet metal shaping, welding techniques, rust repair and the challenges of achieving a perfect finish. Peter explains the differences between MIG, TIG and laser welding, including how heat input affects distortion and why laser technology could transform fabrication for enthusiasts and professionals alike.
The conversation also explores Peter's ambitious Porsche 356 project, which combines an original 356 body with the mid-engined platform, drivetrain and suspension from a modern Porsche 718 Boxster. We discuss the challenges of adapting two very different vehicles, balancing traditional craftsmanship with modern technology and the thousands of hours involved in a build of this scale.
Whether it's shaping sheet metal by hand or using the latest digital fabrication technology, Peter demonstrates how traditional skills and modern engineering can work together. This episode offers a fascinating look at the changing world of custom car building and the possibilities that are opening up for enthusiasts and professionals alike.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Peter here:
Instagram: Melomotive
Facebook: Melomotive
Youtube: MelomotiveTimestamps:
0:00 The Future of Custom Car Building?
4:32 How did you become interested in cars?
6:10 Industrial Design Degree
11:49 What does working for a concept car company look like?
16:40 How are these concept cars made?
26:55 Desk top CNC milling machine
30:44 What happened after concept cars?
34:55 So what does your business look like today?
37:10 What drew you to starting a Youtube channel?
45:40 Can you explain the pros and cons of Gas vs TIG vs MIG welding?
50:37 What is planishing and english wheel?
53:09 Can you remake a panel from scratch to a point where you don’t need body filler?
56:16 How do you deal with rust?
59:19 Pros and cons of laser welding?
1:04:54 How does laser welding go on aluminum?
1:07:56 What’s the price of a laser welder?
1:09:27 How strong is laser welding?
1:15:28 Tell us about your Porsche resto project
1:27:19 Final 3 questions173: The Art and Science of Race-Winning Engines
What does it take to build race-winning engines, break land speed records and compete with some of the biggest names in NASCAR? For Brian Salter of Salter Racing Engines, the answer goes far beyond making …
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What does it take to build race-winning engines, break land speed records and compete with some of the biggest names in NASCAR? For Brian Salter of Salter Racing Engines, the answer goes far beyond making horsepower. It's about understanding the finer details of engine design, pushing the limits of performance and knowing how to make every component work together.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Brian shares his journey from working on NASCAR engines as a teenager to building his own successful engine business. We discuss the challenges of establishing a reputation, competing at the highest levels of motorsport and the personal sacrifices that came with running a championship-winning operation.
We dive deep into engine design, covering cylinder head porting, airflow velocity, intake manifolds, camshaft profiles and why bigger isn't always better. Brian explains how he developed NASCAR engines producing over 640hp through a restrictive 390 CFM carburettor, and why chasing impressive flow bench or dyno numbers doesn't always translate into better performance.
The conversation also explores Brian's success in land speed racing, including a 250ci naturally aspirated engine that helped achieve 190mph and a collection of records. We discuss horsepower versus torque, short-stroke engine design, frictional losses and why the right power delivery matters just as much as peak output.
Ultimately, this episode is about understanding the complete engine package rather than chasing individual numbers. Drawing on decades of experience, Brian shares the engineering principles, hard-earned lessons and attention to detail behind building engines that don't just make power, but win races.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Brian Here:
Youtube: SalterRacingEngines
Email: [email protected]
Timestamps:
0:00 The Art and Science of Race-Winning Engines
3:39 How did you get involved in cars?
12:43 How do you get to 640HP with a 390 carb?
15:42 Porting, CFM vs air speed
19:39 What sort of finish are we looking for on our ports?
23:44 What would happen if you added a bigger carb?
28:30 What are you changing in these weekly engine refresh?
32:59 What does cryo treatment do to parts?
40:07 Pros and cons of using epoxy to add material to a port?
44:07 How did you transition from helping in an engine shop to building engines professionally?
54:37 What did Salter racing Engines look like at it’s peak?
1:11:17 What’s different about a land speed racing engine?
1:26:10 What’s your opinion on HP vs Torque?
1:33:34 Airflow vs Stroke vs Torque
1:41:07 What is pumping loses?
1:44:56 Final 3 questions#salterracingengines #enginebuilding #airflow #performanceengines #porting #nascar #landspeedrecords #v8 #briansalter #cylinderheads #intakemanifolds #engineering #highperformanceacademy #buildtunedrive #learntotune #cars #motorsport
172: More Than Just HP: The Engineering Behind Drifting
What happens when a passion for drifting, engineering and making things turns into a full-scale manufacturing business? For Josiah Fallaise, it became FDF Race Shop — an operation built around solving problems …
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What happens when a passion for drifting, engineering and making things turns into a full-scale manufacturing business? For Josiah Fallaise, it became FDF Race Shop — an operation built around solving problems, designing better parts and putting engineering theory to the test on track.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Josiah shares how his background in manufacturing engineering, welding and CNC machining evolved into FDF Race Shop. We discuss moving from one-off fabrication and roll cages to scalable products, bringing manufacturing in-house and building a workshop packed with CNC machines, laser cutting, waterjet cutting and 3D printing.
We dive into modern design and manufacturing, covering CAD, CAM, 3D scanning, generative design, additive manufacturing and why designing a part is only half the battle. Josiah explains the importance of designing for manufacture, validating scan data and understanding where new technologies genuinely make sense.
The conversation also gets technical on Josiah’s other passion — competitive drifting. We break down angle kits, Ackermann, bump steer, roll centre, tyre grip and why suspension geometry changes once a car is sideways. Josiah also explains his 900hp naturally aspirated LS setup and why the use of nitrous is so effective in competition.
Ultimately, this episode is all about solving problems. Whether it’s designing a better suspension component, improving a manufacturing process or finding more performance from a drift car, Josiah’s approach proves the value of understanding the fundamentals, testing ideas and continually refining the result.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Josiah here:
Instagram: josiahfallaise
Facebook: josiahfallaise
Youtube: josiahfallaise
Tiktok josiahfallaise
WWW: fdfraceshop.comTimestamps:
0:00 More Than Just HP: The Engineering Behind Drifting
3:40 How did you develop an interest in cars?
8:33 How do you model a part in CAD so it can actually be machined?
11:33 The possibilities of additive manufacturing (3d printing)
16:17 What is generative design?
23:47 When did you start using these modern technologies in your workflow?
28:35 How does a 3d scanner work?
38:19 What CAD software would you recommend?
43:17 Is AI going to be helping us build and tune cars?
47:29 How do you produce accurate load values for FEA?
54:29 How did you start your own business? FDF Race Shop
1:03:06 What does FDF look like today?
1:05:58 As an enthusiast, is outsourcing CNC parts to craftcloud a good option?
1:11:14 Did you fall into the classic entrepreneurial trap?
1:20:34 How do you decide what products to develop?
1:23:29 What drew you to drifting?
1:25:48 Is there any affordable platform to start drifting these days?
1:28:21 V8 vs turbo 6 cylinder, pros and cons?
1:36:55 How does bump steer affect a drift car?
1:40:32 What is ackermann and how does it affect the car?
1:44:30 How does roll centre affect the car?
1:53:42 How does chamber affect a drift car?
1:55:11 How do you feel about the current state of drifting as a sport?
2:04:12 Final 3 Questions#fdfraceshop #driftsuspension #ls #corvette #nitrous #anglekits #engineering #cad #3dprinting #suspensiondesign #cncmachining #driftparts #generativedesign #highperformanceacademy #buildtunedrive #cars #motorsport #drifting
171: The Ultimate Pikes Peak Build? Chasing the Outright Record
How do you build a car capable of breaking the outright Pikes Peak record? For four-time winner Robin Shute, the answer was to take everything he’d learned developing his heavily modified Wolf GB08 and start …
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How do you build a car capable of breaking the outright Pikes Peak record? For four-time winner Robin Shute, the answer was to take everything he’d learned developing his heavily modified Wolf GB08 and start again with a clean-sheet design built specifically for the mountain.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Robin takes us through the development of the Sendy Club V2 car and the decisions behind its design. We discuss starting with an F4 tub, suspension geometry, aerodynamics, tyre selection and why adding more power or all-wheel drive doesn’t necessarily make a Pikes Peak car faster.
We dive into the Synergy-built, BMW S1000RR-derived V8, turbocharging it for around 800hp and the challenges of maintaining power at 14,000 feet. Robin also explains the move to Cosworth electronics, traction control, anti-lag, cylinder pressure monitoring and the extensive dyno development behind the engine package.
The conversation also gets into CAD, CFD, generative design and Robin’s extensive use of metal 3D printing. We also discuss the car’s Pikes Peak debut, where despite an electrical issue affecting traction control on race day, Robin finished second overall and set a personal best, with more power, less weight and significantly more downforce still to come.
This episode is packed with insight into what it takes to engineer, build and develop a competitive race car from the ground up. From engine development and electronics to aerodynamics and manufacturing, Robin’s approach shows just how far a small, determined team can push modern engineering in pursuit of the outright Pikes Peak record.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Robin here:
Instagram: robin.shute
Youtube: thesendyclubLinks:
Robins first episode
047: 650hp, 2 tons of downforce, and ZERO visibility.Simon Longdill
111: He Wasn’t Impressed With The Engines On Offer, So He Built His Own.Timestamps:
0:00 The Ultimate Pikes Peak Build? Chasing the Outright Record
4:14 Can you give us the quick version of how you got to where you are today?
5:56 Can we compare electric vs combustion up Pikes Peak?
11:12 How close are you to the outright record?
15:00 How do you combat a rough road with a low aero car?
17:11 What was the old car you were racing?
24:29 How are you applying Antilag?
27:34 Can you learn anything from testing for Pikes Peak?
31:13 What happened to the Wolf car?
37:56 How did you get started with the Sendy Club V2 car?
41:51 Deciding on an engine for Pikes Peak
52:32 Did the engine package tick all the boxes straight away?
55:23 Why did you move to Cosworth electronics?
1:02:22 How did you add cylinder pressure sensors?
1:04:55 What traction control strategies are you using?
1:07:04 How did you design the intake plenums?
1:11:00 Why have you leveraged 3d metal printing so much on this car?
1:16:00 What’s the reliability of a 3d printed exhaust manifold?
1:23:31 What is Air Shaper and how does it work?
1:32:31 What is generative design and why would you use it?
1:37:08 Are you using F4 suspension kinematics?
1:39:36 Does the car have any bump steer?
1:41:54 How did the new car go on its first test?
1:45:25 How did the car go at Pikes Peak?
1:52:16 What is the game plan for 2027?
1:55:03 Final 3 questions170: Engine Building, Tuning & Training the Next Gen
Cars weren’t an obvious career path for Angelina Alcantar. Her family had no automotive background, and her parents hoped she’d pursue something more traditional. But a fascination with taking things apart and …
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Cars weren’t an obvious career path for Angelina Alcantar. Her family had no automotive background, and her parents hoped she’d pursue something more traditional. But a fascination with taking things apart and understanding how they worked won out, setting her on a path from aspiring technician to leading California’s largest automotive apprenticeship program.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Angelina explains how automotive classes at Riverside City College became her second home, eventually bringing her full circle from student to instructor. Today, she specialises in engine rebuilding and diagnostics, taking the responsibility of training the next generation of technicians seriously.
We dive deep into engine building, machining, cylinder head work, honing, clearances, compression and leak-down testing, and what it takes to achieve quality engine machining. We also cover Angelina’s turbo Honda Civic, EFI tuning, her experience learning Hondata, and her plans to develop her tuning skills further.
Finally, we discuss the technician shortage, changing attitudes towards the trades, and Angelina’s work building what has become California’s largest automotive apprenticeship program. She also has a popular YouTube channel, @ms.a_theshopteacher, which she hopes to continue growing.
From being underestimated early in her career to now helping shape the next generation, this episode is an inspiring look at Angelina’s passion for the automotive industry and the impressive journey that has brought her to where she is today.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Angelina here:
Instagram: ms.a_theshopteacher
Youtube: ms.a_theshopteacherTimestamps:
0:00 Engine Building, Tuning & Training the Next Gen
4:07 How did you develop a passion for cars?
14:04 Do you like problem solving without a workshop manual?
16:54 What is an ASE master tech?
25:13 Is a modern mechanic mainly driving a scan tool?
32:21 Is engine building a dying art?
38:41 Do you have a good level of engine machining knowledge?
41:03 What’s your process of diagnosing an engine issue?
43:03 Leak down test vs compression test
48:10 What is a TK test?
50:18 Is it a different skill set to build a performance engine?
1:10:37 Theories on running in an engine.
1:15:17 What is the oil additive ZDDP?
1:16:40 What made you want to get into teaching people?
1:21:17 Give us a run down on your Honda Civic?
1:27:58 Have you tuned the car yourself?
1:32:24 Why does the US have a shortage of ASE techs?
1:38:36 Can AI tune your car?
1:40:44 Finding a career in the automotive industry
1:44:41 What’s it like being a female in the automotive industry?
1:56:09 Quick fire questions
2:01:11 Final 3 Questions169: Pushing the BMW M50 Beyond 1000HP
Making over 1000HP is one thing — building a car that can make that power, survive constant abuse, and still be driven hundreds of miles on the street is something else entirely. Gus Erickson’s E36 BMW has been …
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Making over 1000HP is one thing — building a car that can make that power, survive constant abuse, and still be driven hundreds of miles on the street is something else entirely. Gus Erickson’s E36 BMW has been through blown engines, broken drive trains and countless late nights, but every failure has helped turn it into one seriously capable street car.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Gus shares how growing up around BMWs in northern Minnesota eventually led him into the performance industry. After years of fixing, modifying and learning on countless different BMW’s, his obsession with the E36 platform became the foundation for a build that would eventually push well beyond his original 1000HP goal.
We dive into the evolution of Gus’s turbo E36, from stock-bottom-end engines and budget turbo setups to forged internals, serious boost and more than 1100HP at the wheels. Gus explains what repeated engine failures taught him about torque management, boost control and where the real limits of factory components start to appear.
The conversation also gets technical, covering Haltech engine management, DCT swaps, transmission control, traction control, head gasket sealing and why keeping the car genuinely streetable has always mattered. Despite the power, the car still retains a full interior, heat, power windows and sees thousands of street miles each year.
This episode is packed with real-world insight into turbo BMWs, engine development, electronics and learning through failure. Gus’s story proves that chasing big power is only part of the equation — making it reliable, usable and fun enough to actually drive is the real challenge.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Gus here:
Instagram: dct_e36
Facebook: Gus Erickson
WWW: 22rpd.com
Timestamps:0:00 Pushing the BMW M50 Beyond 1000HP
3:40 How did you become interested in cars?
6:06 Has it always been BMW’s for you?
10:20 What is it about the E36 that you like?
13:03 What is your education and work background?
25:31 BMW S1000rr sports bike
27:29 What does your current day to day look like?
30:49 At what point did you decide to build a 1000HP street car?
44:04 Buying someones half built project car
45:43 The start of the 1000HP journey
47:38 Is it hard to fit a big turbo to an E36?
49:42 Finding the limits of the M50 engine
1:07:04 How I ended up going to a DCT
1:10:41 What is a cut ring head gasket?
1:17:33 How do you control the DCT?
1:24:43 Are you using torque reductions on the shifts?
1:28:15 Why the DCT over an 8HP?
1:30:15 What is the main use case for the E36?
1:34:49 What strategies are you using to manage power?
1:39:45 What’s next for this car?
1:45:25 You had a run in with some carbon monoxide?
1:51:04 Final 3 Questions
1:54:14 Quick B58 discussion168: How Do You Make 3000+HP Survive Drag and Drive?
It’s hard to believe — some would even say crazy — what modern Drag and Drive cars are capable of. Thousands of horsepower, five- and six-second passes, all while towing a trailer loaded with spares hundreds of …
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It’s hard to believe — some would even say crazy — what modern Drag and Drive cars are capable of. Thousands of horsepower, five- and six-second passes, all while towing a trailer loaded with spares hundreds of miles to the next event. It’s a challenge that perfectly reflects Devin’s approach to performance: serious power, smart engineering, and reliability that matters just as much as outright speed.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Devin Vanderhoof shares how he moved from imports and early standalone ECUs into the domestic V8 world, taking with him an appreciation for electronics, efficiency, and making the most of the hardware available. That experience eventually shaped HCR Innovations and his approach to building and tuning high-level race cars.
We dive into Devin’s twin-turbo big-block Mustang, built for Drag and Drive competition. He explains why reliability matters more than chasing every last horsepower, how he approaches boost and power management, and why winning the event is more important to him than setting the quickest pass.
The conversation also gets technical, covering methanol tuning, spark plug reading, EGTs, launch strategy, CO2 boost control, and why these cars are often better developed at the track than on a dyno. Devin also shares his extensive experience with Holley EFI and why it remains his preferred platform for many of the cars he works with.
This episode is packed with real-world insight into wiring, EFI, tuning, and high-level drag racing. Devin’s experience shows that building a seriously fast car is one thing, but making it reliable, repeatable, and capable of surviving Drag and Drive competition is an entirely different challenge.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Devin Here:
Facebook: devin.vanderhoof
Facebook: hcr innovations
Instagram: hcr innovations
Instagram: @boo00st
Youtube: @theholleyEFIguy
WWW: hcrinnovations.comTimestamps:
0:00 How Do You Make 3000+HP Survive Drag and Drive?
3:43 How did you get involved in the car scene?
8:29 Why is everyone scared of wiring?
10:57 Getting into the car scene continued, Drag Racing, Mitsubishi DSM’s, Hondas
12:59 How fast did you go in the Honda and DSM’s?
14:44 The switch from imports to domestic drag cars
18:16 How did you learn how to tune?
30:10 Give us a breakdown of your Mustang, What is it?
32:26 A big block Chev in a Ford Mustang?
37:45 How many passes are you getting on the Alloy Rods?
41:15 How much wear does the road miles put on the engine?
49:21 Drag and Drive engine compromises
52:54 What turbos are you running?
54:36 What boost pressure are you running?
56:52 How fast has the Mustang been down the 1/4 mile?
59:37 What sort of AFR do you run for methanol?
1:16:02 How do you tune on the dyno for 3000HP?
1:22:01 What sort of launch strategy are you using?
1:27:54 What is CO2 boost control?
1:33:15 Have you had any experience with the Turbosmart Straight Gate?
1:39:44 Why did you pick Holley as your go to ECU?
2:10:37 Final 3 questions167: From Turbo Hondas to Holley EFI Guru
Joe Simpson didn’t grow up building cars with his dad or surrounded by race engines. Instead, an early fascination with imports, turbo Hondas, and the underground tuning scene slowly pulled him towards a career …
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Joe Simpson didn’t grow up building cars with his dad or surrounded by race engines. Instead, an early fascination with imports, turbo Hondas, and the underground tuning scene slowly pulled him towards a career he never originally planned—eventually becoming an incredible fabricator and tuner.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Joe explains how he started with almost no mechanical experience before teaching himself fabrication and tuning out of necessity. Beginning with basic piggyback controllers and early Hondata systems, he steadily built his skills through repetition, experimentation, and plenty of time on the dyno.
We also explore Joe’s transition from Honda tuning into domestic performance, HP Tuners, and eventually the Holley EFI ecosystem. He breaks down the differences between the Sniper, Terminator X, HP, and Dominator systems, where each works best, and why the most expensive ECU is not automatically the right solution.
Joe and Andre also discuss why making huge horsepower numbers can be easier than achieving factory-like street manners. Cold starts, idle control, drivability, and reliable power management can require far more attention than simply producing an impressive dyno result. Finally, Joe shares how his YouTube channel evolved into Tune The Trilogy, turning years of workshop and tuning experience into online education.
This conversation is full of practical insights and real-world experience. Joe’s honest approach to learning, problem-solving, and continuous improvement makes this an episode every performance enthusiast can take something away from.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Joe Here:
Instagram: joe_at_tempest
Youtube: JoeSimpsonAtTempest
WWW: tempest-racing.com
WWW: tunethetrilogy.comTimestamps:
0:00 From Turbo Hondas to Holley EFI Guru
3:15 How did you become interested in cars?
11:16 Discovering Honda’s
19:46 Getting your first job in a performance shop
23:14 Do you need a qualification to be a mechanic in the US?
30:15 How did you learn to tune?
38:38 How did you find moving into the K series?
43:58 How did you switch from JDM to US domestic?
53:32 Tuning big power is easy?
58:28 What Holley products are you working with?
1:01:25 Holley Sniper self tuning
1:09:04 Holley Terminator X
1:10:02 What’s the advantages of the HP and Dominator ECU’s?
1:16:43 How good is transmission support for the 4L60, 4L80 on the Terminator X?
1:18:17 Best and worst features of the Holley ECU’s?
1:27:23 8HP integration
1:31:42 How did you start Tune the Trilogy?
1:36:42 Is there still time to run a performance workshop?
1:49:39 Final 3 questions166: Building Record-Breaking GT-Rs & Lamborghinis | AMS Performance
When Martin designed his first camshaft for the Ford Merkur XR4Ti, he probably never imagined that one day he'd be building some of the fastest GT-Rs and Lamborghinis in the world—but that's exactly …
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When Martin designed his first camshaft for the Ford Merkur XR4Ti, he probably never imagined that one day he'd be building some of the fastest GT-Rs and Lamborghinis in the world—but that's exactly what he has done. Martin Musial's journey with AMS Performance has been nothing short of extraordinary.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Martin shares how growing up around machinery and studying mechanical engineering laid the foundations for his career. After working in his father’s machine shop, he discovered a passion for designing and manufacturing performance parts that solved real problems, eventually helping shape AMS into one of the world's most respected performance companies.
We follow AMS’s evolution from Mitsubishi Evos to the R35 GT-R, where relentless testing pushed the team to develop stronger engines, turbo systems, and drivetrain solutions. Martin explains how repeated failures lead to innovations, proving that successful product development is built on continuous refinement.
The conversation also explores AMS’s move into the Audi R8 and Lamborghini Huracán platforms, the challenges of modern ECUs and dual-clutch transmissions, and why the biggest dyno number doesn't always make the best street car. Martin also shares the realities of growing a specialist workshop into a global engineering and manufacturing business.
This episode is packed with insight into engine development, product design, and building a successful performance business. Whether you're chasing horsepower or creating better parts, Martin's experience shows that the best results come from understanding the engineering and never stopping the development process.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Martin here:
Instagram: AMS Performance
Facebook: AMS Performance
Youtube: AMS Performance
WWW: amsperformance.comTimestamps:
0:00 Building Record-Breaking GT-Rs & Lamborghinis | AMS Performance
3:54 How did you become interested in cars?
9:35 The story of starting AMS?
13:49 Is old school mechanical knowledge being lost?
17:57 The start of AMS continued
26:41 What was the change like from Talon, Eclipse to Evo 8?
35:15 How did you develop your skills with EFI tuning?
37:15 How do you navigate uncharted territory with customer builds?
44:37 The transition from the 4g63 to the R35 GTR
48:25 Designing a stock placement turbo kit for the R35 GTR
57:26 How did the billet block for the R35 come about?
1:05:42 When things go wrong, who pays for it?
1:06:42 The million dollar mistake
1:15:30 What sort of head gasket are you using?
1:17:06 Do we have full control and understanding of the DCT transmissions?
1:24:58 What ECU’s are you using to control these cars?
1:27:12 Moving from the R35 platform to the Lamborghini Huracan/Audi R8
1:32:04 What’s a street level turbo Huracan’s happy power level?
1:36:52 What makes and models are you looking to support in the future?
1:42:09 What does AMS look like today?
1:50:57 What’s your current role at AMS look like?
1:59:52 Final 3 questions165: Pioneering the Mazda FD3S RX-7
We often hear about drivers who built successful racing careers, but Peter Farrell’s story goes far beyond the driver’s seat. While many enthusiasts know him for his work developing the legendary Mazda FD RX-7 …
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We often hear about drivers who built successful racing careers, but Peter Farrell’s story goes far beyond the driver’s seat. While many enthusiasts know him for his work developing the legendary Mazda FD RX-7, his career stretches from rallying on a shoestring budget in New Zealand to developing some of the first performance upgrades for the FD and competing in factory-backed racing programs in the United States.
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After discovering rallying as a teenager, Peter combined his engineering background with an obsession for making cars faster. Whether it was pioneering turbocharged Ford Escorts, competing against legends like Possum Bourne, or moving to America with little more than ambition and mechanical skill, every chapter of his story was built on finding opportunities and making the most of them.
That determination eventually led Peter into professional endurance racing, where he drove for manufacturers including Mitsubishi, Peugeot, Saturn, and most famously Mazda. Along the way he helped develop the FD RX-7 into a race-winning platform, worked alongside Mazda's engineers in Japan, pioneered performance parts for the iconic rotary sports car, and experienced the golden era of factory-backed motorsport in America.
Beyond the racing, Peter shares invaluable insights into engine development, turbocharging, cooling, reliability, and why understanding the fundamentals matters just as much as having the latest technology. His stories highlight how ingenuity, persistence, and strong relationships opened doors that money alone never could.
This episode is packed with incredible stories from a fascinating motorsport career. From grassroots rallying and endurance racing to rotary development and factory engineering, Peter's journey offers lessons that every racer, tuner, and enthusiast can appreciate.
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Follow Peter here:
Youtube: pfsupercars1
Facebook: Peter FarrellTimestamps:
0:00 Pioneering the Mazda FD3S RX-7
3:55 How did you first develop a passion for cars?
7:25 Competing in rally in New Zealand
17:39 Early turbo setups on 2.0 Pinto engines
28:58 Moving to America to go chase the rally dream
38:17 The switch to circuit racing and getting paid to race
1:00:18 Starting the relationship with Mazda
1:03:00 Building the FD RX7 to race in the IMSA Supercars
1:12:19 How to keep a Rotary reliable and fast?
1:17:40 Were you not allowed an aftermarket ECU?
1:20:05 Did you have problems with the factory gearbox?
1:32:51 Starting a performance parts business (PFS)
1:35:58 Peter Farrell Purple Box piggy back ECU
1:57:40 Final 3 questions164: CAD: The Gateway to Making Dreams a Reality
We all dream up incredible vehicle concepts—Nate Wilkerson of Wilkerson Customs brings them to life. Combining engineering expertise, CAD design, and a lifelong passion for off-road racing, Nate has built a …
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We all dream up incredible vehicle concepts—Nate Wilkerson of Wilkerson Customs brings them to life. Combining engineering expertise, CAD design, and a lifelong passion for off-road racing, Nate has built a huge following by creating some of the most ambitious virtual vehicle concepts on the internet.
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In this episode of Tuned In, we dive into Nate’s background, from growing up in a machine shop and studying optical engineering to designing advanced laser systems for autonomous vehicles and military applications. Along the way, he developed a passion for mechanical design and engineering, eventually turning the off-road vehicle concepts he’d been imagining since childhood into detailed CAD creations shared with a growing online audience.
We then explore the tools and processes behind Nate’s designs, covering everything from SolidWorks and finite element analysis to CNC machining and additive manufacturing. The discussion highlights the importance of designing for manufacturability and understanding engineering fundamentals before they ever reach the real world.
The conversation also dives deep into off-road vehicle design, from suspension geometry and wheel travel to weight optimisation and structural analysis. Nate explains how he balances performance, durability, and practicality while constantly pushing the limits of what’s possible in his designs.
This episode is packed with insight for anyone interested in CAD, engineering, fabrication, or vehicle design. Whether you're creating parts for your own project car or simply fascinated by the process of turning ideas into reality, Nate’s unique perspective makes this a fascinating listen.
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Follow Nate here:
Instagram: Wilkerson_Customs
Youtube: Wilkerson_Customs
Offroad Design Crew SOLIDWORKS
Timestamps:
0:00 CAD: The Gateway to Making Dreams a Reality
3:56 How did you get interested in cars?
09:26 How did you learn Solid Works (CAD)?
13:00 Why do you prefer CNC machined assemblies?
14:52 What’s your thoughts on generative design?
15:58 Additive manufacturing had developed so fast
21:50 What is Blender and how is it used with Fusion 360?
25:08 Can you apply your Solid Work skills directly into Fusion 360?
31:02 What sort of computing power do you need to run CAD?
33:34 What is FEA?
39:16 What sort of safety factor are you applying to your designs?
41:18 What do we need to think about when designing for manufacturing?
48:16 How do you design the suspension kinematics?
55:22 Why do you prefer an independent rear in your designs?
59:41 How do you get started with a design?
1:02:11 How many hours go into your designs?
1:05:50 Are we going to see one of these designs in real life?
1:10:30 Final 3 Questions163: ZF 8HP: The Automatic Everyone Wants?
Automatic transmissions were once the last thing performance enthusiasts wanted in their builds—but that’s changing fast. Greg from Turbolamik is at the centre of that shift, helping bring ZF’s 8HP gearbox into …
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Automatic transmissions were once the last thing performance enthusiasts wanted in their builds—but that’s changing fast. Greg from Turbolamik is at the centre of that shift, helping bring ZF’s 8HP gearbox into everything from drift cars to drag builds, and showing just how capable modern automatics have become.
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In this episode of Tuned In, we dive into Greg’s background, from growing up around grassroots motorsport in Poland to building a life in the US surrounded by rally and performance cars. His early experiences with Subaru’s and rally culture set the foundation for a career spent building cars, working with teams, and staying closely connected to the evolution of performance technology.
The focus then shifts to the ZF 8HP gearbox and why it’s quickly become such a popular swap. We break down its efficiency, strength, and fast shift speeds, along with how it compares to manuals, traditional automatics, and sequential gearboxes. Greg explains why these transmissions can handle serious power and how they’re being used across different motorsport disciplines.
We then dive into the Turbolamik standalone controller and what’s involved in making these swaps work. From CAN integration and torque modelling to adaptive shift strategies and advanced features like transbrake and launch control, the discussion highlights how full standalone control unlocks the true potential of the 8HP platform.
This episode is packed with insight into one of the fastest-growing trends in performance cars. Whether you’re building a drag car, drift car, or street machine, understanding the potential of modern transmissions like the 8HP could completely change how you approach your next project.
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Follow Greg here:
Instagram: turbolamik.us
Facebook: turbolamik.us
Youtube: TurboLamikUS
WWW: turbolamik.usTimestamps:
0:00 ZF 8HP: The Automatic Everyone Wants?
04:15 How did you become interested in cars?
10:07 Did you get involved in tuning?
13:51 Finding a gearbox to handle big power
15:52 What is it that makes the 8HP such a special gearbox?
22:29 What are the pros and cons of removing the torque converter?
27:15 Why is it now that everyone is doing the 8HP swap?
30:16 What are the Drag records with the 8HP?
31:39 Advantages over integrating into the factory TCU?
35:03 Is this a DIY installation for the Turbo Lamik?
37:31 How does the torque modeling work and shifting?
45:15 What ecu’s can you achieve torque reduction upshifts & throttle blips for downshifts?
47:55 What’s the difference between trans brake & launch control?
51:10 What’s the best vehicle to get an 8HP from & which model are we looking for?
56:10 Do we need torque reduction for full power upshifts?
57:20 How fast are the shifts compared to other gearboxes?
59:26 Is there further room for development with the 8HP?
1:06:10 Are other transmission companies trying to keep up with ZF?
1:09:30 Is the 8HP lighter than a DCT?
1:13:32 Final 3 questions162: The Real Science Behind Engine Airflow & Performance
Some people learn engines by doing—others take it a step further and truly understand the physics behind what’s happening. Jake from Bain Racing sits firmly in that second category, combining hands-on …
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Some people learn engines by doing—others take it a step further and truly understand the physics behind what’s happening. Jake from Bain Racing sits firmly in that second category, combining hands-on experience with deep engineering knowledge to build some seriously impressive engines.
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In this episode of Tuned In, we dive into Jake’s background and how a family history steeped in motorsport set the foundation for his career. From building cars in his teens to running his own shop and developing race engines, Jake shares how a mix of curiosity, study, and real-world experience shaped his approach to engine building.
We cover the fundamentals that underpin everything Jake does—covering topics like harmonic dampening, bearing clearances, oil viscosity, and why many common engine-building “rules” aren’t as black and white as they seem.
Jake then unpacks airflow and cylinder head development, breaking down the often misunderstood relationship between flow and velocity and how factors like surface finish, valve seat design, and port shape all contribute to real-world performance. We also explore intake manifold design and the role of runner length, plenum volume, and harmonic tuning in maximising engine efficiency.
This episode is packed with practical knowledge and deep technical insight. Whether you’re building engines, tuning them, or just want to better understand how they really work, Jake’s ability to connect theory with real-world results makes this one a must-listen.
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Follow Jake here:
Facebook: BainRacing
Instagram: BainRacing
Youtube: BainRacing
WWW: bainracing.com.auLinks:
https://www.enginelabs.com/news/amazing-video-jon-kaase-tests-airflow-dynamics-with-his-finger/
Timestamps:
0:00 Intro
4:16 How did you get interested in cars?
10:45 If an engine is balanced why do we have harmonics?
18:05 How do you learn to build performance engines?
21:48 Compression ratios for different applications
26:53 How did you build up your knowledge?
30:54 At what point did your current business take off?
33:15 Bearing clearance vs oil viscosity
41:13 What’s your opinion of billet blocks for street engines?
44:43 Is it hard to make a profitable engine building business?
48:50 When it comes to cylinder head porting why is big not always better?
51:52 Why is velocity so important?
57:20 What is the optimum surface finish for a port?
1:04:04 What’s the best approach to use when porting around the guide?
1:08:00 How important is the valve seat?
1:10:45 Are your heads all CNC ported?
1:15:58 How are you testing your heads and porting?
1:18:42 What do most people get wrong with intake design?
1:20:10 Can you explain the 3rd harmonic and why it’s important?
1:23:45 How do you choose the design of the intake manifold for a given engine?
1:26:00 How well does your calculation validate on the dyno?
1:29:22 Is there any rule on intake manifold volume?
1:32:16 What is a shear plate?
1:34:51 ITB’s vs single or double throttle body
1:38:43 How do we size our throttle body?
1:43:49 What’s been the most interesting project?
1:52:17 Final 3 Questions161: Standalone vs OEM ECU: Understanding Modern Engine Control
From carburettors and distributors to neural networks and AI-driven ECUs, Gerry Bechet’s career spans the full evolution of modern engine control. From his early days at Toyota South Africa to high-level …
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From carburettors and distributors to neural networks and AI-driven ECUs, Gerry Bechet’s career spans the full evolution of modern engine control. From his early days at Toyota South Africa to high-level development work at Ricardo, Renault, and Holden Special Vehicles, Gerry has been right at the heart of OEM engine calibration and development.
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In this episode of Tuned In, we dive into Gerry’s journey through the automotive industry, starting with his early passion for mechanics and progressing into a career as a mechanical engineer specialising in engine development and calibration. We unpack his time at Ricardo working on diesel engine R&D, including common rail injection and combustion chamber design.
The conversation then shifts to OEM calibration at HSV, where Gerry worked on GM’s LS platforms. We explore the realities behind factory tuning—balancing power, emissions, durability, and even marketing demands—and why factory ECUs are far more complex than most people realise.
We also break down the tuning myth of “magic numbers,” why airflow modelling is everything, and how small errors in injector data or fuel pressure can throw an entire calibration off. Gerry shares real-world examples that highlight why understanding the fundamentals still matters—no matter how advanced the software becomes.
Finally, we get into Gerry’s current role with HP Tuners and the development of the new Core ECU. Designed to bridge the gap between OEM-level control and aftermarket flexibility, this standalone system brings advanced strategies like MAF and speed density integration, along with AI-assisted VE tuning. We discuss where it fits in the market, who it’s for, and how tuning technology is continuing to evolve.
This episode is packed with insight—from old-school engine fundamentals to cutting-edge ECU development. Whether you’re a tuner, engineer, or just passionate about performance cars, Gerry’s depth of experience makes this one well worth your time.
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Follow Gerry here:
Instagram: HPTuners
Youtube: HPTuners
WWW: HPtuners.com
WWW: HPtuners.co.auTimestamps:
0:00 Standalone vs OEM ECU: Understanding Modern Engine Control
4:26 How did you get interested in cars?
8:04 Working for Toyota in South Africa
12:02 Where did you end up after Toyota?
14:02 What are you trying to find when you’re running these engines on the dyno?
20:07 What is the time frame on developing one of these engines?
21:52 How did your role progress at Ricardo Engineering?
25:10 How was the transition to engine calibration?
26:43 How does an emission system work?
31:56 Tell us about your time at Holden HSV?
43:29 What does OE calibration software look like?
45:24 What’s your role at HP Tuners?
47:15 Why do people who tune stand alone ECU’s find it hard to use HP Tuners?58:00 If MAF is so good, why do we have a speed density system?
1:01:12 What is virtual volumetric efficiency and why did GM go in that direction?
1:03:52 What is a neural network?
1:08:11 Are there any common HP Tuner mistakes?
1:14:19 Why have HP Tuners made a stand alone?
1:23:53 How does the Core ECU operate?
1:27:33 Automatic spark calibration, What can you tell us?
1:30:26 Is there any consideration for CAN networks?
1:32:14 How do we decide to reflash or fit the Core ECU?
1:37:32 How does the work flow between the US and Aus work on this ECU?
1:38:53 How do you get tuners to swap to your EC160: Next-Level Toyota Builds with Ryan Tuerck – ST205 Celica
We all fantasise about dream car builds, whether they’re elaborate masterpieces never done before or something stock standard we’ve seen a hundred times. Some people just have a knack for making things cool …
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We all fantasise about dream car builds, whether they’re elaborate masterpieces never done before or something stock standard we’ve seen a hundred times. Some people just have a knack for making things cool, and Ryan Tuerck from 411 Works is firmly in that category, with what might be the coolest collection of Toyota performance builds out there.
We had to get Ryan back for a second episode to unpack his latest creation—an insane ST205 Toyota Celica—and to find out more about his new business, 411 Works.
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In this episode of Tuned In, we catch up with Ryan and see how things have been going in the Formula Drift world. We discuss the decision to move to a different engine combination in the search for more power, and how it hasn’t come without its challenges.
We dive into Ryan’s most recent build, his insanely cool Toyota Celica. We discuss the modernised running gear and the decision to go down in capacity from the original 2.0L 3S-GTE to Toyota’s new and popular G16E three-cylinder direct-injected engine. We also cover his anti-lag setup, ECU and electronics, plans for racing and driving the car, and how he comes up with these epic build ideas in the first place.
We then get into Ryan’s other big project at the moment, 411 Works. Through this new business, he’s begun supplying performance parts all around the world. We chat about the products they’re making and how they’re continuing to grow and develop exciting new parts.
This is another standout episode with Ryan. From a long and successful Formula Drift career to next-level builds and a growing business—if Ryan Tuerck is involved, it’s always worth a look.
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Follow Ryan Here:
Instagram: RyanTuerck & 411Works
Facebook: RyanTuerck
Youtube: RyanTuerck
WWW: 411-works.comJohn Reed episode: Judd V10 Supra | Tuning Ryan Tuerck's A90
Timestamps:
0:00 Next-Level Toyota Builds with Ryan Tuerck – ST205 Celica
3:59 Give us the quick version of who Ryan Tuerck is.
5:37 Why do you think Toyota is still making cool cars?
8:09 How did you first get aligned with Toyota?
10:59 Why did you change from a 4 to a 6 cylinder?
12:43 Can you tell us why the trailing arm setup is so good?
13:23 How much HP do you need in formula drift?
17:48 Are you still passionate about formula drift?
20:29 How do you come up with these epic build ideas?
22:10 Was the ST205 Celica sold in the USA?
26:44 What’s the cross over between drifting and rally?
28:58 Why didn’t you stick with the 3SGTE?
34:18 What is the drive train you’re running?
36:51 Tell us about the front and rear torque split
38:05 How much seat time have you had in this car?
39:32 How was the ice racing?
42:51 What cars are you racing at the ice race?
43:39 What electronics are you using to run the Celica?
44:24 Any challenges with this project?
46:52 Are you running fresh air anti-lag?
50:18 What sort of budget was this car built on?
52:50 What’s the Celica going to be used for?
56:09 411 Works, what is it?
1:02:52 How do you come up with products to develop?
1:12:11 What other products are you looking to make?
1:14:23 How are you marketing 411 Works?
1:17:10 What's the next project car build?
1:22:30 Final 3 questions159: BMW Direct Injection on MoTeC: Genius or Headache?
Port-injected engines and aftermarket standalone ECUs go hand in hand—but controlling direct-injected engines is far less charted territory. Brett Strom from Strom Motorsport has been deep in the weeds …
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Port-injected engines and aftermarket standalone ECUs go hand in hand—but controlling direct-injected engines is far less charted territory. Brett Strom from Strom Motorsport has been deep in the weeds mastering BMW’s B48 on a MoTeC ECU, and he’s here to break it all down—plus much more.
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In this episode of Tuned In, Brett shares his journey from young racing enthusiast to professional racer and engineer. He dives into the realities of building a career in motorsport and the rapid evolution of technology. We also get into ABS, traction control, and the strategy behind endurance racing.
We unpack Brett’s hands-on experience with racing and tuning, focusing on the complexities of direct injection. From injection timing to fuel pressure behaviour, he explains the intricacies and what really matters when tuning DI engines on a standalone ECU.
The conversation also covers choosing the right ECU for a particular application, dyno tuning versus real-world performance, the challenges of building reliable race engines, and why MoTeC remains his go-to platform.
Brett’s done a lot in the world of motorsport—and we’ve only scratched the surface. From racer to engineer to tuner and builder, his depth of experience makes this one a seriously compelling listen.
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Follow Brett Here:
Instagram: strommotorsport
Youtube: strommotorsport
WWW: strommotorsport.comTimestamps:
0:00 BMW Direct Injection on MoTeC: Genius or Headache?
4:40 How did you form an interest in cars?
7:32 First car BMW E30
10:29 Advantages of spec racing series
13:59 What were you going to do for a job after university?
18:30 What was wrong with the BMW factory ECU?
21:59 Why did you pick MoTec?
27:25 You've done an EFI course, what happened when you started tuning?
32:21 How did your career as a racer develop?
41:23 Running a motorsport based performance shop. How hard is it?
45:59 Challenges of turning late model cars into race cars?
56:04 Is it not until GT3 level cars that they’re actually factory built race cars?
58:23 Motorsport grade traction control and ABS
1:06:41 What’s the challenges of controlling a DI engine with a standalone ECU
1:27:58 Are you adding port injection to these engines as well?
1:30:01 What is the benefit of Direct Injected engines and how do we tune them?
1:47:36 Do you need a complex standalone ECU and which one?
1:59:00 B48 engine swap into BMW E36 & E46
2:02:18 Final 3 Questions158: No Compromise? Why the 8HP Might Be the Ultimate Transmission
Having a silky-smooth automatic alongside a quick-shifting manual transmission capable of handling 1000HP in the same transmission seems impossible—but the ZF 8HP might just achieve it. Andrew Astley from …
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Having a silky-smooth automatic alongside a quick-shifting manual transmission capable of handling 1000HP in the same transmission seems impossible—but the ZF 8HP might just achieve it. Andrew Astley from 8speed joins us to explain why this transmission has become such a popular choice.
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In this episode of Tuned In, Andrew shares his journey from growing up near Silverstone in the UK to becoming a leader in Australia’s aftermarket scene, specialising in 8HP conversions. He covers his early car projects, his transition from car detailing to running a wrecking yard, and the growth of his YouTube channel, Zero to 60.
We dive into modern transmission technology, comparing DCTs and the 8HP, and breaking down what makes them work—and where they fall short—in high-performance applications.
Andrew unpacks what it really takes to run an 8HP in a custom build, covering compatibility, installation challenges, control strategies, torque modelling, and even the use of clutch pedals or clutch emulators for applications such as drifting.
We also explore how the 8HP performs across drag, drift, circuit, and street use, along with the importance of proper tuning and getting the most out of the TurboLamik TCU.
At its core, Andrew’s mission is simple: to make high-performance modified cars drive like OEM. And with the 8HP, that goal is closer than ever—whether you’re building for the street or the track.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Andrew here:
Youtube: ZeroTo60Tube
WWW: 8speed.au
Timestamps:
0:00 No Compromise? Why the 8HP Might Be the Ultimate Transmission
4:07 How did you become passionate about cars?
10:03 Do you have any car related formal qualifications?
12:02 What’s your skills set today?
14:48 Youtube Journey
18:59 What makes the M54 so good?
21:16 Pro’s and con’s of the different types of transmission
38:03 Why has the 8HP become so popular in the aftermarket world?
45:19 The 8HP is a family of gearboxes?
47:33 What vehicles do these transmissions come in?
50:00 How do we go about finding the right 8HP for your swap?
52:15 Does the 8HP fit in most cars?
54:56 What are our options for gearshifting?
55:41 How do we control these transmissions?
1:08:19 What do you mean by the term adaptation?
1:10:34 How do we set up a clutch pedal and how do the clutches work?
1:17:43 Can the 8HP be upgraded to handle more torque?
1:19:18 Can the 8HP be the best of both worlds?
1:21:24 How hard are the standalone controllers to set up?
1:27:17 Why would you look at a DCT if the 8HP is so good?
1:30:30 Final 3 questions157: Inside IndyCar’s Golden Era of Racing
The 1990s were arguably the ‘Golden Era’ of motorsport, particularly in the world of wings-and-slicks racing. High-revving engines, intense competition, and iconic car designs made it an unforgettable time …
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The 1990s were arguably the ‘Golden Era’ of motorsport, particularly in the world of wings-and-slicks racing. High-revving engines, intense competition, and iconic car designs made it an unforgettable time. Championship Auto Racing Teams (CART) was no exception, and Russell Cameron from Horizon Motorsport was right in the thick of it.
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In this episode of Tuned In, Russell shares his journey from a small-town upbringing in South Dakota to building a successful career in the professional racing world. He discusses the evolution of his mechanical skills and his rapid transition into professional racing within the CART series.
Russell also dives into the legendary Cosworth engines of the ’90s, the role of qualifying engines, and the relentless push to squeeze out every last bit of performance. From reliability to driver preferences and the subtle setup details that can make or break a lap time, he shares insights from inside the garage.
We also explore his career across multiple teams, the infamous CART–IRL split, the influence of the Indy 500, and the factors that led to CART’s decline. Russell reflects on moving from team manager to team owner and the realities of running a racing team. He also talks about the incredible ‘Hammerhead’ project he built with his son, Cavan — a stunning machine incorporating a lot of ex-CART/IndyCar components.
Russell has lived an extraordinary life in professional motorsport, and now he’s on a new adventure building the Hammerhead with his son. Combined with his storytelling ability, it makes this episode a seriously compelling listen.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Russel here:
Instagram: horizon_motorsports_llc
Youtube: horizon_motorsports_llc
For more on Hammerhead & Cavan Cameron listen to episode 153: A High School Project Gone Wild: 1,450HP IndyCar x Firebird.
Also check out theHammerhead World time Attack Challenge 2025 Youtube interview on our channel @Hpa101
Timestamps:
0:00 Inside CART’s Golden Era of Racing
4:10 How did you find an interest in cars?
8:24 Were you involved in any motorsport growing up?
12:17 Could you get into IndyCar the same way today?
13:36 What’s the difference between IndyCar and F1?
17:35 Were you using qualifying engines? How were they different?
21:54 Where do you look for advantages in CART/IndyCar?
23:14 What is an Inerter?
25:54 Can you make much adjustment to the aero package in IndyCar?
28:20 Does tight rules reduce budgets?
31:35 How did your career in CART/IndyCar develop?
35:53 What is a CART/IndyCar team doing between weekends?
39:25 What changes are you making to the car between practice and qualifying?
44:06 Is the car setups always driver specific?
47:20 How did you decide on a part's lifespan?
50:06 How did you end up running your own team?
51:99 What is the difference between CART & IndyCar?
1:02:15 How did you go from head mechanic to owning a team?
1:06:50 Can an IndyCar team be cashflow positive?
1:12:25 At what point did you decide to step away?
1:16:20 How did your son Cavan get involved?
1:26:15 What's the plan for Hammerhead in the future?
1:31:52 Final 3 questions156: Breaking Down Diesel: Myths, Tuning & Truth
The internet is packed with misleading information—and the automotive world is no exception. Thankfully, creators like Jamin Seat from the YouTube channel Freedom Worx are cutting through the noise. He tackles …
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The internet is packed with misleading information—and the automotive world is no exception. Thankfully, creators like Jamin Seat from the YouTube channel Freedom Worx are cutting through the noise. He tackles misunderstood topics head-on with engaging, easy-to-digest, and genuinely informative content—served with just the right dose of humour.
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In this episode of Tuned In, Jamin shares his journey from a kid who loved tinkering to becoming an engineer and respected automotive YouTuber. We also explore how he balances a full-time career in nuclear power with content creation, fueled by his passion for making complex automotive concepts easy to understand.
We dig into the efficiency of diesel engines and discuss some of the biggest myths in the diesel world, including the pros and cons of modern emissions control systems and how they really impact performance.
The conversation also dives into diesel tuning—what sets diesel apart from gasoline, why exhaust gas temperature (EGT) matters, and how it plays a critical role in monitoring engine performance. Of course, we couldn’t resist weighing in on the long-standing debate between Powerstroke, Cummins, and Duramax.
If you haven’t checked out Jamin’s YouTube channel yet, do yourself a favour and head over there. Fair warning: you might lose track of time—but at least you’ll come away knowing a whole lot more than when you started.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Jamin here:
Youtube: FreedomWorx
Instagram: FreedomWorx
Facebook: Jamin SeatTimestamps:
0:00 Breaking Down Diesel: Myths, Tuning & Truth
3:37 How did you become interested in cars?
10:01 Why was the small block chev so popular for modification?
11:28 What are your formal qualifications?
18:57 What made you want to start a Youtube channel?
26:29 Are you hoping to turn YouTube into a fulltime career?
29:31 What drew you to diesel engines?
30:38 Why do trucks and tractors have diesel engines?
34:24 How do we make an emissions compliant diesel?
37:00 Emission control systems, pros and cons?
52:12 More fuel is more power?
55:07 Why do we monitor a diesel tune with EGT?
1:03:01 Where should we be putting our EGT sensors?
1:06:09 Why do people want to ‘Roll Coal’ on their diesel?
1:11:20 Pros & Cons Powerstroke vs Cummins vs Duromax?
1:14:34 How do you get big power from a Cummins?
1:16:30 What’s your opinion on oil change frequency?
1:21:59 Green house gas emissions US regulations
1:28:59 Final 3 questions155: Building The Worlds Best Sounding 5 Rotor
David Mazzei may well have the best-sounding turbocharged rotary on the planet, but how he chased down that elusive F1 V10 sound with this masterpiece of an engine is somewhat unexpected.Rotary engines are …
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David Mazzei may well have the best-sounding turbocharged rotary on the planet, but how he chased down that elusive F1 V10 sound with this masterpiece of an engine is somewhat unexpected.
Rotary engines are often labelled as temperamental and unreliable, but David Mazzei of Mazzei Formula believes the opposite. In his view, rotaries can be among the most reliable engines when properly understood.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, David shares his journey from a childhood fascination with technology and cars to becoming a rotary engine expert. He discusses the challenges and rewards of owning and daily-driving his first RX-7.
We dive deep into rotary tuning, starting with the fundamentals—air-fuel ratios, exhaust gas temperatures, and the critical relationship between ignition timing and engine reliability. David also shares his views on engine building, apex seals, and porting, and explains why rotaries deserve a far better reputation than they’ve been given.
We explore the evolution of his five-rotor engine, what it took to bring such an ambitious project to life, and the challenges of building something this complex. David breaks down the science behind its unforgettable sound and reveals how his background in music helped him dial in and replicate the pitch of an F1 V10.
David’s passion for the rotary engine is undeniable. He’s a wealth of knowledge, and what he’s achieved with his MF5 Superlite is nothing short of extraordinary. If you have even a passing interest in rotary engines, this is an episode you don’t want to miss.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow David here:
Instagram: mazzei_formula
Youtube: mazzeiformula
Facebook: David Zachary MazzeiTimestamps:
0:00 Building The Worlds Best Sounding 5 rotor
4:11 How did you become interested in cars?
17:20 How did daily driving your first RX7 at 17 go?
21:55 Rotary reliability
29:16 How did you learn to tune?
37:24 Can you explain the different rotary engine ports?
40:15 Driveability with modern ECU’s on a bridge port or peripheral port?
46:15 EGT’s on rotary engines
55:15 Air fuel ratios and timing on rotary engines
1:06:05 Can you explain rotary split?
1:12:33 How did the 5 rotor project develop?
1:23:17 Is the turbo charger irrelevant to the sound of the engine?
1:30:30 How do we go about building a 5 rotor?
1:38:23 Billet vs factory cast blocks
1:42:46 What’s your opinion on apex seals?
1:46:25 Should we be running premix in our rotary’s?
1:53:37 How important is injector timing?
1:57:25 Final 3 Questions154: 1000+ HP Diesels to 2JZ Weapons — Chuckles Garage Does It All
Pikes Peak and land speed record racing couldn’t be more different when it comes to motorsport, and that’s exactly why Scott Birdsall from Chuckles Garage is so interesting. From 1,000+ HP diesel hill climb …
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Pikes Peak and land speed record racing couldn’t be more different when it comes to motorsport, and that’s exactly why Scott Birdsall from Chuckles Garage is so interesting. From 1,000+ HP diesel hill climb monsters to a 2JZ-powered, land speed record-holding Toyota Hilux, Scott is into everything cool and fast.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Scott shares his journey from a childhood passion for cars to becoming a successful automotive entrepreneur. He discusses the importance of his hands-on education through auto shop, and the challenges of navigating a career in the automotive industry. Scott reflects on the founding of Chuckles Garage and what it’s become today.
He dives into the wild build story of Old Smokey, a 1949 Ford F1 truck, breaking down the engineering challenges of extreme diesel performance, compound turbo systems, and the brutal demands of the Pikes Peak Hill Climb. After a massive crash at Pikes Peak left the truck beyond repair, we explore Scott’s plans to rebuild the iconic machine—faster and more extreme than ever.
We also cover his venture into land speed record racing at Bonnieville, detailing the unique challenges of tuning for wide-open-throttle for long periods of time and the strategies required to achieve record speeds using the 2JZ Toyota platform.
Scott’s approach to building vehicles is truly unique. His ability to take an unexpected or unconventional platform and turn it into an insanely fast machine for a specific discipline—while doing it all with his own unmistakable style is simply impressive.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Scott here:
Instagram: ChucklesGarage
Facebook: ChucklesGarage
Youtube: ChucklesGarageOfficialTimestamps:
0:00 1000+HP Diesels to 2JZ Weapons — Chuckles Garage Does It All
3:53 Where did the passion for cars come from?
6:08 What was the first cool car you owned and started modifying?
8:40 What do you learn at an Auto Shop?
10:58 What was your formal education after High School?
18:24 What was your plan to build your passion into a business?
22:40 How did you build your fabrication skills?
27:18 How much of a game changer is a 3D printer?
30:23 Overview on your business today
38:31 How important are Sema level builds for your reputation?
40:00 Tell us about Old Smokey 1949 F1 Ford
44:29 How to make 1400Hp out of a Cummins diesel?
50:20 Are you doing the diesel tuning?
52:14 Why are you using a compound turbo setup?
59:49 How much can you rev these diesel engines?
1:02:10 What are the challenges of racing old smokey at pikes peak?
1:05:06 Tell us about your crash in old smokey
1:14:27 What’s the plan with old smokey from here?
1:18:06 How did you get involved with a land speed record attempt?
1:21:22 2jz Dart block, what are the advantages?
1:22:52 Was there any other engine options for the land speed truck?
1:24:46 How long are you at wide open throttle at Boniville?
1:26:39 Where do you see the advantages of methanol?
1:30:36 How did you figure out how to break the land speed record?
1:35:36 What’s it like to drive at 250mph?
1:42:08 Final 3 questionsRevisited: Want to Get Your Car Handling Better Than Ever Before? Listen to This.
*** We’ll be taking a break over the Christmas/New Year period and will be back in action mid-January.That means that although there won’t be any new episodes for a few weeks, we’ll be taking another look back …
Notas do episódio
*** We’ll be taking a break over the Christmas/New Year period and will be back in action mid-January.
That means that although there won’t be any new episodes for a few weeks, we’ll be taking another look back at some of our favourite episodes. ***
Are you sick of playing the guessing game when it comes to setting up the suspension and tyre systems in your race or road car? If you’ve ever felt like you’re throwing alignment adjustments, damper settings, and spring rate changes at the pit wall just to see what sticks when making changes to your or your customer’s vehicle, then this episode with Bruno Finco of Optimum G is going to be a perfect listen.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Originally from Brazil and now based in Colorado, unusually for a guest of the Tuned In podcast, Bruno didn’t have all that much interest in cars growing up — it wasn’t until he went to university to gain a degree in mechatronics engineering that he joined the school’s Formula SAE team and began a life-long love affair with all things motorsport.
Walking out of university and straight into a role at Colorado-based Optimum G, Bruno has since gone on to become the motorsport tech company’s Lead Performance Engineer, and now spends his time travelling around the world’s greatest race circuits, gathering data, helping both race teams and OEMs optimise their vehicle dynamics, and teaching others how to do the same through the use of Optimum G’s highly-regarded software packages.
The bulk of this admittedly very tech-heavy episode consists of Bruno talking us through the many nuanced points of motorsport handling and performance, breaking down concepts into their many facets. This includes roll centre, tyre slip angle, Ackermann steering, anti-dive and squat, plus much more.
Bruno also explains how Optimum G’s software works, and most interestingly, despite how it first looks, how it’s not something you need to have a Ph.D. in order to understand and use to substantially improve your vehicle’s performance.👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
A more thorough explanation of Ackermann steering can be found here.
Find all the resources Bruno mentioned in this episode here.
Follow Bruno and Optimum G here:
IG: @optimumg, @bruno.finco
LI: OptimumG
YT: OptimumG
WWW: optimumg.comRevisited: Is Honda’s K-Series Really the Greatest 4-Cylinder Ever Made?
*** We’ll be taking a break over the Christmas/New Year period and will be back in action mid-January.That means that although there won’t be any new episodes for a few weeks, we’ll be taking another look back …
Notas do episódio
*** We’ll be taking a break over the Christmas/New Year period and will be back in action mid-January.
That means that although there won’t be any new episodes for a few weeks, we’ll be taking another look back at some of our favourite episodes. ***
Few people know more about ultra-high-performance engine building than this week’s guest, Terry Radbourne of Bourne HPP. In this episode, we’re going to be discussing topics like creating engines for LMP1 and Mercedes’ F1 team, truly getting the absolute most out of Honda’s K series motor, as well as the odd controversial opinion that’s sure to get the comment section fired up.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Terry brings an intriguing mix of expertise and insider knowledge — straight out of school, he found himself working for Advanced Engine Research and quickly became involved in some seriously high-end race engine design and building work. After a few years spent honing his craft — including a stint creating engines for the Mercedes Formula 1 team, Terry went on to found his own company, Bourne High Performance Powertrains, or Bourne HPP for short.
Bourne HPP specialises in designing and building seriously aggressive motors — most commonly of the Honda K-series variety in both naturally aspirated and turbocharged forms. This allows us to dive very deep into the intricacies of four-cylinder engine building, and time is spent discussing intake port design, cylinder sleeves, compression ratio, and a whole lot more.
We also get stuck into the K-series motor itself, and Terry spends time talking us through exactly why he thinks this is one of the best engines ever produced and how to get the most out of it. As Bourne HPP is something of a one-stop-shop that does everything from engine rebuilds, to NA and turbocharged crate engine packages, to dyno tuning with the use of Syvecs and Lyfe Racing ECUs, Terry has an absolute oversupply of knowledge that he’s (mostly) willing to share.
If you want to get smarter, this episode with Terry Radbourne of Bourne HPP is not to be missed.👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
As mentioned in the podcast, you can listen to our episode featuring Syvec’s Ryan Griffiths here: https://hpcdmy.co/Syvecs
Follow Bourne HPP here:
IG: @bourne_hpp
FB: Bourne HPP
WWW: bournehpp.com153: A High School Project Gone Wild: 1,450HP IndyCar x Firebird
What would happen if you took an IndyCar inspired chassis, dropped a 1973 Pontiac Firebird body over the top of it, and then added a 1,450hp twin-turbo LS? That’s essentially what Cavan Cameron and his father …
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What would happen if you took an IndyCar inspired chassis, dropped a 1973 Pontiac Firebird body over the top of it, and then added a 1,450hp twin-turbo LS? That’s essentially what Cavan Cameron and his father, Russell Cameron, of Horizon Motorsport have built.
The project began as Cavan’s high school engineering project but has since evolved into one of the coolest and most ambitious builds we’ve seen in a while.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Cavan shares his journey from a childhood passion for cars to pursuing a career in motorsports engineering, sparked by his father’s involvement in IndyCar.
We dive into the “Hammerhead” build that Cavan and his dad have been developing, exploring the challenges of integrating genuine IndyCar components into a bespoke project. He breaks down the technical aspects of the tube-frame chassis, from fabrication and material choices to the complexities of suspension dynamics.
We cover the finer details of designing and developing a competitive race car, with a focus on suspension, engine configuration, and aerodynamics. The conversation also touches on the challenges faced during its first outing at World Time Attack Challenge, including managing torque through the transaxle and tuning the car for optimal performance.
This build is truly something special, and what Cavan has achieved is seriously impressive. We can’t wait to see how the car evolves as they continue to refine and dial it in.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Cavan here:
Instagram: horizon_motorsports_llc
Youtube: horizon_motorsports_llcTimestamps:
0:00 A High School Project Gone Wild: 1,450HP IndyCar x Firebird
4:12 How did you become interested in cars?
5:21 What was your Dads involvement in Indy Car?
10:26 How’s the exposure to high level motorsport at a young age shaped your career?
11:53 Is it easier or harder to design parts with a tight set of rules?
16:10 Designing fit for purpose parts
18:58 Tell us about your motorsport degree
29:54 What is the Hammerhead and how did this project come about?
33:33 Did you design the car fully in CAD before starting?
39:27 How did you learn your fabrication skills?
42:56 How do you juggle getting the car done and completing it to a standard you’re proud of?
45:15 What material is the chassis made from?
50:58 How did you weld the chassis and get it square and straight?
55:11 How does changing the roll centre affect the car's handling?
59:01 Are the IndyCar spec’d fasteners adequate for the extra weight of your build?
1:01:30 How about the components like uprights and wishbones?
1:06:39 Spring rates and dampers, how did you spec these?
1:15:29 Did you ever consider putting a Cosworth XD engine in the car?
1:18:07 Was it ever a concern that the LS was going to have too much torque for the trans axel?
1:27:27 You’re not running any intercooler on this car?
1:32:54 How did you develop the aero package?
1:43:38 What’s left to develop on the car and when will we see it back on track?
1:46:41 Final 3 questions152: Building a Lamborghini Gallardo into a WTAC Weapon
There’s no arguing the Lamborghini Gallardo GT3 is no slouch. But the World Time Attack Challenge is a whole different league, and in standard form this factory race car is basically like bringing a knife to a …
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There’s no arguing the Lamborghini Gallardo GT3 is no slouch. But the World Time Attack Challenge is a whole different league, and in standard form this factory race car is basically like bringing a knife to a gunfight. To run with the world’s best, it needed serious development—and that’s exactly what Josh and his team at Specialised Racing Solutions delivered, bagging P2 in Pro class on the car’s debut outing.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Josh Gardner breaks down his path from car-mad kid to professional mechanic and business owner. He gets into the hard parts of starting a workshop, and why custom builds are never as simple as they look from the outside.
Josh also reflects on the lessons learned from running a business, His work on the Nissan GTR platform and his return to the sharp end of the automotive world with the Lamborghini Gallardo GT3 build—including what it really takes to compete at the highest level at WTAC.
We dive into the nuts and bolts of performance development: turbo selection, installation, and the cooling challenges that come with high-output builds. The conversation also explores advanced engine management systems like MoTeC, the realities of CAN bus integration, and where technology is headed with the use of CAD, 3D scanning and 3D printing in modern performance builds.
Josh is packed with knowledge, and his story—from backyard tuning as a teenager on the family PC to building time attack cars capable of taking on the world’s best—makes for a seriously compelling listen.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Josh here:
Instagram: specialisedracingsolutions
WWW: srs.racing
Timestamps:
0:00 Building a Lamborghini Gallardo into a WTAC Weapon
3:33 How did you develop a passion for cars?
9:34 How did you develop your tuning skills at such a young age?
13:44 How hard was it starting your own shop?
16:17 How did you develop your skills on the GTR platform?
18:02 What skills did you have when you started the business?
30:50 How did you get back into the hands on automotive scene?
32:06 Overview of the current business
38:29 What was the drive to attend World Time Attack?
39:55 Why did you choose the Lamborghini Gallardo?
42:46 How much of an advantage has it been starting with a GT3 car?
43:59 What are the Pro Class rule limitations at WTAC?
50:59 What is the engine package on the Lamborghini?
55:16 What are you doing for the intercooler/intake setup?
57:11 How are the turbos set up on the car?
1:03:42 What suspension modifications have you done to deal with the increase in downforce?
1:06:04 What is the electronics package you’re using?
1:14:31 What changes are you going to make for next year's WTAC?
1:17:00 Nissan GTR GT3 car
1:18:47 If we compare the Nissan and the Lamborghini what are the differences?
1:20:06 Are you using any technology to develop these cars? CAD, 3D scanning, 3D printing?
1:26:48 How much improvement will you get from moving the GTR engine back and down?
1:28:52 Is the GTR almost ready for WTAC?
1:29:46 What do we need to leverage 3D scanning and 3D printing technology?
1:35:02 Final 3 questions151: CBR1000 x Miata - A Match Made in Heaven?
Many car enthusiasts have fantasised about a lightweight car with a motorcycle engine swap. After all, what’s not to like about a high-revving, lightweight engine that produces great power and sounds …
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Many car enthusiasts have fantasised about a lightweight car with a motorcycle engine swap. After all, what’s not to like about a high-revving, lightweight engine that produces great power and sounds incredible, right?
Reed Stormzand from the YouTube channel Reed Make Car tells us that while the combo can be awesome, it definitely hasn’t been all plain sailing.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Reed shares his journey into the automotive world, detailing his self-taught welding and fabrication skills as well as his day job at ZZ Performance.
We discuss his Cadillac ATS-V drag car, ZZ Performance’s involvement in pushing the platform forward, and their pursuit of the ¼-mile world record.
We also cover his CBR1000-swapped Miata, which started out naturally aspirated but is now turbocharged. Reed talks about the challenges of the swap, the intricacies of using a motorcycle engine in a car, and how he learned to tune—first on the stock Miata engine and now on the CBR1000 setup.
Reed never set out to become a YouTube car builder, but he’s built a solid following, and viewers clearly love his projects. His self-taught background, hard work, and willingness to learn by doing stand out as key takeaways. If you want to learn something, just start doing it.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Reed here:
Youtube: @ReedMakeCar
Timestamps:
0:00 Intro
3:35 How did you develop an interest in cars?
6:21 Can you talk to us about pulse TIG welding?
7:30 What does your day to day look like at ZZ performance look like?
11:21 Cadillac ATSV platform and chasing 1/4 mile world record.
22:03 Are there any limitations with HP tuners that are holding you back?
23:17 What boost are you running and how much power does the car make?
25:05 Do you set up your suspension and alignment for when the car is squatting?
28:39 How did the Miata with a motorcycle engine project come about?
31:18 Was there ever any other engines considered from the automotive world?
33:08 Is the gearbox strong enough and what are the challenges of running it in a car?
37:32 Is a motorcycle engine swap more complex?
40:24 What have you done with wiring and engine management?
43:16 Have you fitted a bigger set of injectors for fueling?
44:58 How are you controlling timing with the piggyback computer?
45:46 How much power did the bike engine make N/A and turbocharged?
46:29 Where are the limits of this engine's internal components?
46:48 Clutch and gear shifting
49:39 How do you go about tuning this platform when you don’t know the engine's limitations?
52:38 How is the driving experience with the motorbike engine compared to stock?
53:29 What’s the next step? FA20 BRZ
56:19 Let's wrap up the Miata, Are you doing the tuning?
58:35 Tell us a little bit more about your plans for the BRZ build?
1:06:56 Final 3 questions150: The Self-Taught Way: Building Wild Engines from Scratch
Imagine being a self-taught engineer who mastered the intricacies of engine design and is now building bespoke engines from the ground up. That’s exactly what Josh Valman from Motorsport_Engineering has done.We …
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Imagine being a self-taught engineer who mastered the intricacies of engine design and is now building bespoke engines from the ground up. That’s exactly what Josh Valman from Motorsport_Engineering has done.
We welcome Josh back for his second appearance on the podcast. This time, we catch up on his wild Alpha V8 Hayabusa project and dive into his latest creation — a turbocharged hot-vee V6 bespoke engine.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Josh shares his journey from self-taught engineer to bespoke engine designer and builder. We check in on his progress with the Alpha project before unpacking the details of his new V6 design.
We explore the technical side of engine performance — including pre-ignition chambers, variable valve timing, and the unique benefits of a V6 engine configuration. Josh also discusses the finer points of engine design and the importance of balancing stroke and bore ratios while selecting the right compression ratios for boosted engines.
With deep expertise in machining and manufacturing, Josh offers valuable insights into precision machining, materials selection, heat treatment, and maintaining tight tolerances in high-performance engine parts.
If you’re fascinated by engine design, engine building, machining, or CAD, this episode is packed with knowledge. Josh’s passion for sharing his experience makes it a must-listen for anyone interested in the art and science of building engines.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Josh here:
Instagram: Motorsport_engineering
Youtube: Motorsport_engineeringTimestamps:
0:00 The Self-Taught Way: Building Wild Engines from Scratch
3:34 Welcome back, Who are you? Where are you from and what do you do?
8:45 How did you learn your CAD skills?
2:11 What’s the complexities with manufacturing in China?
18:31 What’s happening with the Alpha project?
21:31 What is the process for making the tooling for carbon fibre body panels?
23:20 When do you see this competing in the British Hillclimb Championship?
23:46 What engine changes would you make to run the car at Pikes Peak?
27:05 What is a pre-ignition chamber and what’s the advantage?
34:40 What is pre-ignition and what causes it?
38:04 What’s the advantage of variable valve timing?
40:26 How did you go from a manufacturi
45:49 How do you choose the V angle for an engine?
51:17 How do you design parts & get them right without years of experience?
55:25 Why would a V6 require balance shafts?
58:27 Is it easier to design an engine from scratch than modify an existing one?
1:04:12 What are the factors that affect deciding on a stroke length?
1:06:36 How critical is the rod to stroke ratio?
1:07:55 How do you choose a compression ratio?
1:11:05 How do you confirm the strength of your engine parts?
1:13:53 Why do we need to heat treat our parts?
1:17:11 How do you keep accurate tolerances while machining these parts?
1:21:09 Why are you using a liner over a coated bore?
1:22:31 How hard is it machining coolant passages into the block & Head?
1:25:45 How are you confirming you have sufficient cooling when designing these engines?
1:30:40 How are you sealing the head on this engine?
1:34:12 How did the V8 engine go when you got it on the dyno?
1:35:53 Why did you go gear drive between the crank and cams?
1:40:09 How long between over149: Cracking the CAN Code: Mastering Integration in Performance Builds
CAN communication might seem like a secret, nerdy language spoken only by electronic components —and, in a way, it is. But behind that digital chatter lies the key to unlocking integration between different …
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CAN communication might seem like a secret, nerdy language spoken only by electronic components —and, in a way, it is. But behind that digital chatter lies the key to unlocking integration between different electrical systems.
Mitch Minton from Minton Performance joins us to unpack CAN communication—how it really works, and why it’s become such a crucial part of the aftermarket performance world.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Mitch shares his journey from a casual interest in cars, sparked by ‘The Fast and the Furious’, to becoming a skilled automotive technician and data analyst. He reflects on the evolution of his expertise and his experiences in race engineering and mobile diagnostics.
We then dive into the fascinating world of CAN communication, exploring its vital role in modern automotive systems. Mitch breaks down the complexities of CAN protocol, explaining data transmission, how to decode negative values, and the purpose of his CAN gateway.
We explore the challenges of integrating aftermarket ECUs and how intricate modern vehicle data networks have become. Mitch explains why continuous learning in this field is essential for anyone serious about automotive technology.
With modern vehicles packed full of electronic modules, traditional engine swaps, gearbox conversions, and standalone ECU upgrades aren’t as straightforward as they once were. Without the understanding and use of CAN communication a lot of these modifications are no longer possible.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Mitch here:
WWW: mintonperformance.com
Youtube: @mintonperformance
Facebook: Mitch MintonTimestamps:
0:00 Cracking the CAN Code: Mastering Integration in Performance Builds
4:37 How did you get interested in cars?
9:11 At what point did you decide to go down the IT road?
12:45 What is your work history and where are you today?
14:54 Can you tell us which HPA courses you took and how you found them?
19:34 What sort of race engineering and data analysis did you get involved in?29:40 How easy is it to understand and use different data loggers?
34:34 Why did you stop doing data analysis?
36:16 What does your current working role look like?
38:33 What is CAN?
45:30 How do the CAN high and CAN low wires work?
47:25 Is there a limit of nodes depending on the Bus length?
48:33 What is the benefit of using CAN Bus?
54:12 What does a CAN message look like?
1:03:29 Why can’t we send the data in the numbers we want to see?
1:05:04 What hardware and software do we need to reverse engineer a CAN Bus? 1:14:10 What is a CAN gateway?
1:19:20 How do we run a modern DCT gearbox on a standalone that doesn’t accurately log torque output?
1:23:09 How do you actually control and program the CAN gateway?
1:24:55 Could you offer a standard and a pro version for different users?
1:28:21 What is CAN 2.0 and what is CAN FD?
1:31:57 Where do you place the data in addresses of importance?
1:33:43 How mainstream is CAN FD at the moment?
1:35:20 What is FlexRay?
1:37:50 Is it going to get harder and harder to make stand alone ECU’s work on late model vehicles?
1:45:08 Final 3 questions148: The “Impossible” Backyard V10 Screamer
Want a high-revving, F1-sounding, naturally aspirated V10 on a budget? Sounds impossible—until Jack and Diego from Build It Yourself made it happen. They took a humble Ford V10 truck engine, crafted custom …
Notas do episódio
Want a high-revving, F1-sounding, naturally aspirated V10 on a budget? Sounds impossible—until Jack and Diego from Build It Yourself made it happen. They took a humble Ford V10 truck engine, crafted custom four-valve heads, and engineered headers that deliver that unmistakable F1 scream.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Jack and Diego share their backgrounds in automotive engineering and their journey into the performance automotive world. They discuss their current roles at Ford, the skills they bring to their YouTube channel Build It Yourself, and the innovative technologies they leverage, such as CAD, 3D scanning, and 3D printing.
The conversation dives deep into the highs and lows of building a one-off V10 engine. From the headaches of welding cylinder heads and perfecting cooling and oil flow to the science of exhaust sound engineering. They unpack machining, camshaft design, and the creative process behind documenting the entire build on YouTube.
Then there’s the bold decision to drop this beast into a 2017 Lincoln Continental, a choice that might not seem obvious to many enthusiasts. With the added challenge of a rear-wheel-drive conversion, it was definitely no straightforward swap.
What they’ve pulled off in their home workshop is nothing short of extraordinary. Blending solid engineering know-how with hands-on ingenuity, their Build It Yourself attitude is truly inspiring.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Jack & Diego here:
Youtube: biy_buildityourself
Instagram: biy_buildityourselfTimestamps:
0:00 The “Impossible” Backyard V10 Screamer
4:22 How did you get into cars? (Jack)
6:34 How did you get into cars? (Diego)
12:43 Opinion on the future of EV’s side quest
14:32 What would you say your key skills are?
18:38 How hard is it to learn 3d scanning?
26:36 How did you learn the CAD skills?
29:53 Why do we all need 3d printers?
39:40 How did the BIY channel start and why the V10?
42:15 What is an even fire engine?
48:25 How did you convert the engine to 4 valve double overhead cam?
56:15 What issues did welding two heads together cause?
59:44 No one wanted to line bore your cam journals?
1:02:15 How did you find someone to make you custom cams?
1:04:30 Did you consider using any other V10’s?
1:08:07 What's the power and rpm to date?
1:09:40 What chassis did you decide to put it in?
1:13:42 How hard is the rear wheel drive and engine swap?
1:16:29 How does header design affect sound?
1:27:51 3D printed 5 to 1 exhaust collector
1:30:15 Why did you decide to make a YouTube channel for the build?
1:39:21 Why didn’t you try to tune the car yourselves?
1:43:44 Final 3 Questions147: Inside the Art of Bespoke Engine Building
Whether it’s a bespoke quad-turbo V12 or a modified OE production engine, the fundamentals remain the same—we’re all looking for those extra gains. Italtecnica’s Riccardo Breda is here to break down the core …
Notas do episódio
Whether it’s a bespoke quad-turbo V12 or a modified OE production engine, the fundamentals remain the same—we’re all looking for those extra gains. Italtecnica’s Riccardo Breda is here to break down the core concepts that could help you take your engine build to the next level.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
In this episode of Tuned In, Riccardo discusses his journey into automotive engineering and his role as an engine designer at Italtecnica, a company specialising in resto-mods, engine development, design, and manufacturing, working with brands like Ferrari and Maserati.
The conversation explores the evolution of Italtecnica, the challenges and innovations in resto-mod projects, and the range of engines currently being produced and developed. That includes a new naturally aspirated V12 for racing, along with a homologated version for road use. He also talks about the challenges of balancing power output with emissions compliance in modern engine design.
We dive into key fundamentals of engine design, including compression ratio, bearing clearance, rod-to-stroke ratio, cylinder head design, and different methods of valve actuation. The conversation also touches on the Atkinson cycle and how it can be replicated with variable valve timing.
It’s not every day you get to tap into the mind of someone designing bespoke high-performance engines from the ground up. This episode is jam-packed with insight and a must-listen for anyone interested in engine building.
👉 Use the code ‘PODCAST500’ to get $500 OFF HPA's VIP Package: https://hpcdmy.co/podvip
Follow Riccardo here:
Instagram: italtecnica.engineering
Facebook: italtecnica
WWW: italtecnicaengineering.comTimestamps:
0:00 Inside the Art of Bespoke Engine Building
4:35 How did you become interested in cars?
8:46 Once you Graduated what did your work career look like?
9:50 What’s the history of Italtecnica?
14:05 What is the Kimera EVO37?
17:43 What is different about modern cylinder head design?
20:19 What engines are you working on and offering in 2025?
21:52 The V12 NA engine you’re producing, who is the target market?
25:29 What sort of HP and RPM will the V12 produce?
28:12 It’s not all about HP figures and 0-60 times
30:10 How do you decide on a rpm limit for a bespoke v12 engine?
37:34 Atkinson cycle, How do we mimic with VVT?
41:44 How do you decide on a compression ratio when designing an engine?
45:03 Can you simulate knock threshold in a virtual model?
47:37 How much do you consider rod to stroke ratio?
53:36 What’s your take on bearing/oil clearances?
1:02:18 What drives your bank angle decision?
1:08:21 What type of valve actuation are you using?
1:14:40 What’s your lifespan between rebuilds on your engines?
1:15:46 What material do you use for your pistons?
1:18:25 How close are real world numbers to your simulations?
1:22:46 What are the cost challenges with cast parts and low production numbers?
1:27:14 Final 3 questions
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